1.  Keywords:

Cell Arraying Equipment
Lithium Battery Cell Aligning Machine
Automated Cell Stacking Machine
Cell Alignment Device
Module Assembly Cell Arraying

2. Introduction:

The automatic cell arraying machine is a device used to automatically arrange and align individual battery cells in the required pattern according to design specifications. It adopts advanced mechanical and control systems, enabling efficient completion of cell feeding, sorting, arraying, and alignment processes, preparing for subsequent welding or assembly operations. This machine improves production efficiency and ensures quality and consistency in module assembly, making it an essential equipment in lithium-ion battery module and pack production lines.

3.  Working Process:

• Cell feeding (manual or automatic).

• Cell sorting, identifying and adjusting cell orientation.

• Arraying and aligning cells one by one onto the arraying plate according to the set pattern.

• Transferring the arrayed cells to the next workstation.

• Monitoring the arraying status and automatically triggering alarms for anomalies.

• Recording cell arraying batch information (optional).

4. Technical Specifications:

• Applicable Cells: Cylindrical 18650, 21700, etc., prismatic, pouch (special fixtures required).
• Arraying Quantity: 2 - 100 cells.
• Arraying Pattern: Matrix, honeycomb, arc, etc., programmable.
• Production Capacity: 30 - 60 cells/minute.
• Positioning Accuracy: Position ±0.5mm, Angle ±1 degree.
• Control System: Industrial PLC, touch screen.
• Inspection System: Optional vision or sensor detection.
• Power Supply: AC 220V, approx. 5kW.
• Air Source: 0.5 - 0.7MPa compressed air.
• Dimensions: Approx. 2500 x 1200 x 1800mm.

5. Technical Features:

• High-efficiency automation, reducing manual intervention.
• Flexible adaptation to various cell specifications and arraying patterns.
• High-precision guideways and positioning mechanisms to ensure arraying accuracy.
• Intelligent PLC control, convenient parameter setting.
• Real-time monitoring, prompt anomaly handling.
• Modular design for integration with other equipment to form automated production lines.
• Multiple safety protections to ensure operator safety.

6. Application:

• Large-scale, high-precision cell arraying for electric vehicles, energy storage systems, etc.
• Cell arraying for medium and small-sized battery modules in power tools, consumer electronics, etc.
• Cell arraying for battery pack manufacturing
• Other production areas requiring cell arraying, such as capacitors, etc.