1. Keywords:

Automatic Insulating Material Applying Equipment
Battery Insulating Paper Applying Machine
Cell Taping Equipment
Module Assembly Insulating Material Applying Machine
High Efficiency Automatic Taping Machine

2.Introduction:

The automatic insulating material applying machine is a specialized equipment used for automatically applying insulating papers, thermal pads, shock-absorbing materials, and other auxiliary materials onto battery cells. Through precise positioning and application techniques, this machine can efficiently and accurately attach various auxiliary material to designated positions on the cells, ensuring the safety and reliability of the cells in the module. Adopting automated operation, it reduces manual intervention, improves production efficiency and product consistency, and is an indispensable key equipment in lithium-ion battery module production lines.

3.Process Flow:

• Cell Feeding:
      Operators or automatic feeding devices place the cells to be applied with auxiliary materials onto the feeding mechanism.

• Cell Positioning:
  The equipment precisely positions the cells through fixtures or robotic arms, preparing for auxiliary material application.

• Auxiliary Material Feeding:
  Auxiliary materials (such as insulating papers, thermal pads, shock-absorbing materials) are automatically fed to the application position by the feeding mechanism.

• Auxiliary Material Cutting (if needed):
  For roll-form auxiliary materials, the equipment can automatically cut them to the set dimensions.

• Application Process:
  Robotic arms or pressing heads apply the auxiliary materials to the designated positions on the cells, applying appropriate pressure to ensure firm adhesion.

• Quality Inspection:
  Equipped with a vision inspection system to check the position and quality of the applied auxiliary materials, identifying defective products.

• Cell Unloading:
  Cells with applied auxiliary materials are unloaded by the unloading mechanism and proceed to the next process.

4. Technical Specifications:

   Applicable Cell Types:
   Cylindrical, prismatic, and pouch cells

• Cell Size Range:
  Length 50mm - 200mm, Width 30mm - 100mm (customizable)

• Applicable Auxiliary Material Types:
  Insulating papers, thermal pads, shock-absorbing foams, tapes, etc.

• Application Accuracy:
  Position Accuracy: ±0.2 mm
  Application Pressure: Adjustable

• Production Rate:
  20 - 40 cells/minute (depending on specific processes and equipment configuration)

• Control System:
  Industrial-grade PLC, touch screen HMI

• Inspection System:
  Optional CCD vision inspection system

• Power Requirements:
  AC 220V, 50Hz, approx. 3 kW

• Air Source Requirements:
  Compressed air: 0.5 - 0.7 MPa

• Equipment Dimensions:
  Approx. 2000 mm × 1000 mm × 1800 mm (varies by specific model)

• Technical Features:
  High-precision Application:
  Adopting precise positioning and application mechanisms to ensure accurate application of auxiliary materials to designated positions on the cells.

• Automated Operation:
  Achieving full automation of cell feeding, positioning, auxiliary material application, and unloading, reducing manual intervention and improving efficiency.

• High Adaptability:
  Capable of rapid adjustment to accommodate different cell specifications and auxiliary material dimensions, suitable for multi-product production.

• Intelligent Control:
  Equipped with a PLC control system, allowing programmable setting of application parameters and easy operation.

• Quality Assurance:
  Optional vision inspection system for real-time monitoring of application quality, timely detection, and removal of defective products.

• Modular Design:
  Modular design for easy maintenance and upgrades.

• Safety Protection:
  Equipped with safety protection devices and emergency stop buttons to ensure operator safety.

5. Application:

Lithium-ion Battery Module Production:
Electric vehicle power battery modules.
Energy storage system battery modules..
Power tool and electric bicycle battery modules
Consumer electronics battery modules (e.g., laptops, smartphones, etc.).

Battery Manufacturing Companies:
Auxiliary material application in cell manufacturing processes.

Other Products Requiring Auxiliary Material Application:
Insulation and shock-absorption treatment for electronic components
Auxiliary material application for electrical equipment.